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Vibration Analysis and Condition Monitoring
Our experienced inspectors and diagnosticians are Level 3 certified
vibration analysts who enjoy being machine doctors. They have
successfully worked with various industries, various level of management
and maintenance personnel.
Various techniques are employed in order to make the proper machine
condition diagnostics including statistical narrowband spectral alarms
envelopes, high frequency demodulation, time waveform analysis, high and
low frequency spectral analysis.
Machine health conditions identified includes:
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Rolling Element
Bearing Problems
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Journal Bearing
Problems
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Misalignment
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Looseness
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Resonance
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Imbalance
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Electrical Problems on
AC and DC Motors
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Gear Problems
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Cavitations
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Belt Drive Problems
On the first visit, our inspector will prepare the
machines and set them up in the vibration database. Machine information
will be needed such as type of machine, teeth count, belt pulley
diameters, # of strokes, # of rotors, etc. Location points will be
established and prepared for the initial data logging. The first visit
will include your first vibration analysis and condition report on the machines.
With routine inspections, changes in the machine's condition
will be detected and trended. We can establish the failure rate of the
machine based on its history. We can adjust inspection interval,
if needed after the normal rate of change is established. By making the
interval between inspections shorter initially, faults will be detected
before a possible catastrophic failure will occur.
You Do or We Do
If you have a personnel who can take the vibration readings on your
machines, he can do the datalogging and you can send us the machine spectra for analysis.
Our diagnostician will analyze the spectra and send you the results. If
needed, initial training
will be provided for your maintenance personnel on proper vibration datalogging to ensure
correct machine locations and validity of data. We currently have the Datastick
Vibration Spectrum software and the Azima DLI Alert software.
 ECS2 Group
understands that managers need for reports that are clear and brief.
ECS2 Group's reports are that though we can certainly customize then
according to preference. The
standard report contains information about the equipment, diagnostics,
and recommendation to alleviate the problem presented in an easy to read
manner.
For more information please call our diagnostician at (905) 593.2345 or e-mail at
info@ecs2group.com.
We look forward to being your machine doctors! |
Copyright
2007, ECS2 Group Inc.