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Contact Info:
ECS2 Group Inc.
9-6975 Meadowvale Town
Centre Circle, Suite 322
Mississauga,
Ontario L5N 2V7
Canada
Phone: (905)
593-2345
E-mail us
here.
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ExpertALERT™ is the most advanced machinery condition
assessment software available on the market today.
Advanced analysis tools and our legendary automated
diagnostic system. |
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Condition Based Maintenance
A successful Condition-based or predictive maintenance program
can reap many rewards: reduce maintenance costs, reduce
unscheduled down time, reduce catastrophic failures, improve
production, improve plant safety, etc. What does it take to run
a successful program today? With all the additional pressures
being placed on staff, and the demands for improved financial
performance, you have to choose the right partner, the right
approach, and the right tools.
Keys to a World-Class Condition Based Maintenance Program:
Simple to Learn and Operate
Automated Data Screening
Accurate Prediction of Machine Faults
Multi-level Machine Fault Severity Determination
Prioritized Repair Recommendations
Sophisticated Communications Tools for Reporting and
Information Distribution
Integrate Other PdM Technologies, Repair Manuals and
Historical information
Use Process Information for Performance monitoring
Let's face it, your job is not to play with software, endlessly
study spectral graphs and wrestle with data collectors. Your job
is to keep the plant running. You just don't have time for
anything but the best designed tools. The DLI Engineering data
collectors and software have been designed with that principle
in mind. Remember, we just don't just sell vibration products,
we use them ourselves.
ExpertALERT is DLI Engineering's latest generation of this
highly successful automated vibration diagnostic software. The
all new ExpertALERT has been developed with emphasis on the user
interface. Much like Windows® Explorer, all information and
functions are available from a single layer, intuitive screen.
On the left a tree, to the right, selected data and information.
Database and expert system setups are made easy with new Setup
Wizards. Database management, Vibration Analysis, and Expert
Automated Diagnostics have never been easier.
Crystal Clear
The all new Windows graphical user interface provides quick
access to any data in your program. The new analysis tools
provide the analyst with a crystal clear picture of a machine's
faults. Traditional tools such as dynamic harmonic and sideband
cursors, fault frequency markers, and others have become easier
to use. Results, trending and summary data are quickly accessed
for any test taken over time.
A
few key features of ExpertALERT:
Fast and easy system set up with advanced Setup Wizards
Rapid vibration data screening using sensitive narrow-band
vibration techniques for early detection of faults
Proven diagnostic system that identifies problem machines
and gives accurate diagnosis of fault(s)
Prioritized Repair Recommendations - comparable to
experienced human vibration analyst in a mature program
Reduce your data analysis and diagnosis time by hours.
Rather than analyzing every single spectrum collected, the
expert system will give you an accurate diagnosis and
recommendation, in minutes not hours
Professional, flexible report generation
Ability to Easily Integrate Other PdM Technologies
Graphical Analysis
ExpertALERT is unsurpassed when it comes to graphical analysis
tools. You can view spectra in single, or three per page
formats. If you need to examine the data to learn more about a
suspected problem, ExpertALERT will have the tool.
ExpertALERT Analysis Tools
3D Spectral Waterfall
Single Axis, Triaxial, and Double-Triax Spectral and
Waveform Displays
Reference Cursor Delta Markers
Harmonic Markers - Machine View Diagram
Fault Frequency Calculation
Sideband Markers
Cepstum Analysis
Orbit, Filtered Orbit and Full Spectrum
Bearing Database (>9000 Bearings)
Polar Phase Plot
Auto Normalization
Integration & Differentiation
Zoom
And many more
Vibration Diagnostic System
Download Partial Fault List Here
Many in the industry lay claims of a vibration analysis and
diagnostic system. However, not one can stand up to the power,
depth and accuracy of ExpertALERT's machinery diagnostics. In
competitive tests, time after time, our Automated Diagnostics
Engine is the industry leader.
You can use the diagnostic report to review the results and
interactively display drawings of the machines, explanations of
the diagnoses, and graphical displays in a variety of formats.
The diagnostic system gives you a diagnosis of the problem(s)
that exist, and a recommendation. In addition, each fault
diagnosis is given a severity, both verbal (slight, moderate,
serious or extreme), and numeric. You may then trend this
information and thus determine how the severity is changing over
time, telling you how quickly you need to act. This is possibly
the most useful tool available.
Diagnostic System Features
Over 4,500 rules
Continuous development and improvement since 1988
Over 650 machine fault messages
21 different component types supported
Uses demodulated spectra for advanced bearing wear diagnosis
Our Diagnostic Engine uses an empirical, rule based, logic
system that utilizes order normalized data, spectrum analysis,
cepstrum analysis, demodulated data analysis ( enveloping ), and
a few methods we would refer to as "proprietary". Our new
Diagnostic System also has become more flexible, where single
axis, bi-axial and (as always) triaxial vibration data formats
are now all accepted for accurate diagnoses.
Hearing is Believing
One recent advancement is taking the technology backwards! It
has long been proven that audio evaluations of vibration test
data are valuable in identifying machinery problems. Traditional
mechanics have a trained ear for machinery problems, listening
to transmitted sound through a screwdriver pressed against their
ear. Now analysts can develop and use this skill to identify
tough machine problems. ExpertALERT transforms your vibration
data into continuous sound clips that are heard from your PC
multimedia speakers. Compare common machinery test points,
identify a source of airborne noise, and confirm expert and
manual analysis with your trusted sense of sound.
Summary of Features and
Benefits of ExpertALERT:
Continuous development and improvement since 1988
Easy system set up with a variety of Setup Wizards
Rapid data screening using sensitive narrow-band vibration
techniques for early detection of faults
Proven, rule-based diagnostic system identifies problem
machines and gives accurate diagnosis
Over 4,500 diagnostic rules
Over 650 machine fault messages
21 different component types supported
Uses demodulated spectra for advanced rolling element
bearing wear diagnosis
Provides repair recommendations with severity estimate
Professional, flexible report generation
Ability to link to and integrate other PdM technologies
Benefits of Predictive
Maintenance
Reduce maintenance costs
Reduce unscheduled down time
Reduce catastrophic failures
Increase production
Improve plant safety
Monitor equipment performance
Trend condition of machinery
Reduce unnecessary repairs
Reduce spare parts inventory
Improve OEM warranty programs
Add Proactive Maintenance/Root Cause Analysis capability
Operating condition and machine history database maintained
Limit long hours for unscheduled repairs
Avoid revenue loss from forced outages
Limit the duration of outages
Reduce damage severity and increase plant life
Extend lubricant use
Improve plant design and profitability
Improve Safety Assurance - EPA and OSHA
Lower Insurance Rates
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DLI
and ExpertALERT software received the U.S. Navy's
Reliability, Maintainability and Quality Assurance Award
for outstanding contributions to the readiness of the
Navy's aircraft carrier fleet.
DLI has been the
chosen service provider for the US Navy for over a
decade. |
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Contact us for
more info or product brochure. |